Introducing Predictive Maintenance

Challenge

A contractor responsible for maintaining railway infrastructure monitors the condition of the rails and their connections using cameras mounted on a train. All footage is then reviewed manually, with staff assessing when a maintenance intervention is required. This is extremely time-consuming and monotonous work. We were asked to investigate whether the visual scanning and interpretation of the images could be automated using image recognition, with the output being a prediction of where and when locations would need maintenance to prevent failures. This involved collecting data on completed inspections to create a large test set of observations.

Approach

  • Gather data on inspections executed to create a large test set of observations.
  • Develop a deep learning algorithm (based on neural networks) to automate the inspection.
  • Minimise false positives (judged okay but in fact not okay) and false negatives (judged not okay but in fact okay).
  • Test and validate the software in the live environment.

Results

  • The software has proven itself in live operation and is now fully integrated into the contractor’s way of working.

Related cases

The new system was actually costing the engineers time

It turned out that the Engineers had to perform a lot of repetitive, manual, clicking, copying, and pasting that suit RPA well. The implementation of RPA has saved 5.5 man-years — and the savings still continue to grow.

Best Turn Around Ever!

A globally operating chemical company saw execution deteriorate its turnarounds. This turn around set a good example.

Demand picks up and delivery reliability comes under pressure

The company had cut costs heavily in the recession. Now that demand picked up again, things went wrong. A firm intervention put it on track.

Related insights

Intelligent Document Processing in the Construction Sector – a step change in operational and financial performance

The image of a fairly traditional Dutch construction sector is rapidly shifting to a sector that is innovating and digitalizing. Under the pressure of changing regulations regarding nitrogen and sustainability, rising procurement costs that are more and more difficult to pass on, and a shortage of skilled labour, the sector is now developing quickly. Axisto…

How Process Mining contributes to a robust supply chain

Process mining for a robust supply chain – better overview, better insights and information for better internal and external collaboration.

A Quick Guide to Intelligent Automation

Intelligent Automation (IA) for better business outcomes through streamlining and scaling decision making across businesses.